Revision Date: 240512

Information contained on these web pages copyright W8KHK / N1BCG. Amateur or individual use is encouraged.
Commercial use of any kind is prohibited without the express written permission of the author, Richard A. Maxwell

 

The "MAX" Audio Processor - Pricing and Availability

The Max Audio Processor, Series 500, is available in several different models.  Each model is provided as a kit of parts, with printed circuit boards and documentation, everything needed except an enclosure and power transformer.  These two items must be selected separately, or obtained locally by the builder. Available kit models are 510, 520, 530, 540 and 540L (Lite); the various features are described below:

All 500-series kits include all the features of the previous model 500, but each adds some incremental feature updates.  Version 500 was the first to eliminate hand wiring of the front panel controls, introducing a new “front panel interface” printed circuit board that completed all the panel interconnections, using pin connectors and prefabricated ribbon cables between the front panel board and the main processor board.

Model 510 also employed the ribbon cable interface, and all other features of model 500, except the output attenuator pot for microphone input compatibility on the newer transceivers.  Unveiled with revision 510 is an enhanced peak limiter design, with the asymmetric “greater than 100%” positive peak limiter being adjustable from 100% to approximately 135%.  There is also an adjustable second-stage negative peak limiter, to be employed when absolutely no zero-crossings are permitted in the negative direction.  The high-impedance utility output was replaced by a second discrete balanced differential output driver, allowing multiple transmitters to be connected and adjusted, thus enabling much more convenient QSY to different bands or transmitting equipment.

Model 520 provides a feature set identical to model 510, but offers a much improved method of interconnecting the front panel controls.  Instead of several flat ribbon cables, a row of pins on the main processor board connects to a female header at the bottom of the front panel interface PC board, directly completing all the required connections; no cabling needed.

Model 530 also provides an identical feature set to the previous models.  In addition, it includes a pair of jumper interfaces to enable the insertion of either an internal or external EQ component.  In order to interface an external balanced differential EQ, the second differential output is dedicated to route the “send” signal, while the line input circuit provides a path for the return signal from the EQ.  This configuration allows the external EQ to function without the need for a separate microphone preamplifier or mix board, instead using the internal low noise SSM2019 microphone preamplifier circuit.

The latest model 540 builds further on the EQ platform, replacing the three panel switches of earlier versions (low cut, low boost, and pre-emphasis) with an internal adjustable EQ tailored specifically for amateur voice communications on the HF band with amplitude modulation.  The three new controls are continuously variable: a cut and boost low frequency gain control, a variable depth sharp notch filter at about 300 Hz, and a pre-emphasis control from flat response to optimal, then on to excessive pre-emphasis levels.  In addition to the standard pair of inputs for microphone and line level, and the two discrete balanced differential output circuits, the 540 also provides dedicated balanced differential output and input circuits for send and return to an external EQ device, respectively, when this functionality is required.

Finally, a subset of the 540 is the new 540L, or “Lite” version, which is identical to the 540 in features, with the exceptions that it provides only one input, one output, and no support for a balanced differential send or return to an external EQ.  The single input still employs the SSM-2019, therefore the gain may be set to either low-level microphone or high-level line mode via a single jumper.  This feature retains the high CMR performance when using line level inputs, as opposed to the typical noise prevalent “attenuate-then-over-amplify” method typically used to feed line level program material into a microphone level stage.  The 540L printed circuit board is sized to fit within the much smaller desktop enclosure, only 10” wide, 7” deep, and 2” high.  If this combination is selected, an external wall transformer must be used for power, as there is insufficient space for an internal transformer.

The full kit, with the exception of an enclosure and power transformer, is priced as follows:

  • 510  $400.00
  • 520  $400.00
  • 530  $425.00
  • 540  $475.00
  • 540L $375.00

You may select a power option to include with your order as follows:

  • Wall transformer 12 volts AC (not a switching power supply)... $20.00
  • Internal E-I core transformer for midsize desktop….$25.00
  • Internal toroid transformer for 1U rack enclosure…$35.00

Sample configurations and ordering information may be found on the CONTACT page.

If one wishes to purchase the PC boards and acquire the components separately:

  • Main processor board  510, 520, 530 versions... $45.00
  • Main processor board, 540 version… $50
  • Main processor board, 540L Lite version…$40.00
  • Front Dress Panel and Front Panel Interconnect (both) PC Boards... $25.00
  • All required documentation may be conveniently downloaded at no cost to the builder

 

Several enclosure options, both desktop and 1U rack mount versions: (click for full-size view)

 

Smaller 10" W x 7" D x 2" H Circuit Specialties enclosure

$40.00

Order only for the 540L Lite Version

 

Medium 12" W x 8" D x 3" H Circuit Specialties enclosure

(Style 1) $60.00

Style 1 includes a single line/mic input and single line output level control.

 

Medium 12" W x 8" D x 3" H Circuit Specialties enclosure

(Style 2) $60.00

Style 2 includes separate line an mic input level controls, and separate output 1 and output 2 level controls.

 

 

1U Rack enclosure and top cover from Bud Industries

$115.00

Note that the above photos represent versions prior to model 540, as they use three switches for the EQ functions, while 540 and 540L provide continuously variable adjustment via a potentiometer with front panel accessible knobs, or, a one-turn trim pot accessible through the front panel with a small screwdriver, at the builder’s option. 

If you have no resources or capability to complete the necessary enclosure metalwork (drilling) we may be able to offer assistance for a nominal charge. We have inventory of the Circuit Specialties and Bud Industries enclosures, either to-be-drilled or as supplied by the vendor.

Note: While Circuit Specialties has enclosures available direct, the shipping cost for unit quantities is rather expensive. The Bud Industries enclosure is occasionally available from Amazon, not offered with prime free shipping.  Overall shipping costs will likely be lower when ordering the entire bundle from a single source, assuming they are in stock when your order is received.

Power transformer options range from around $15 to $55, depending upon vendor fluctuating prices. A couple examples are listed on the website, additional references upon request.

Contact Rick at wb4gnr@gmail.com